Sorbar Custom Packaging
Flexible pouches with custom-cut contours designed around your product and brand, for retail displays, samples and promotional ranges. Optional bottom gusset, tear notch, zipper or spout.
Free design template · Samples for test filling · Reply within 1 business day
Features
Usable capacity, filling access, seal width and display stability are checked before the outline is finalized.
Optional spout where the design allows.
The seal follows the custom outline to keep the pack intact.
A distinctive silhouette designed around your brand.
Seasonal designs and variants on custom graphics.
Optional window to highlight the product.
Supports stand-up display when the shape allows.
Shaped pouches are flexible packs with custom-cut contours rather than a standard rectangular outline. Designed around your product and brand, they offer a distinctive format for retail displays, samples and promotional ranges. A bottom gusset can support stand-up presentation, provided the shape and filled-pack stability are suitable.
| Key Information | Details |
|---|---|
| Minimum order quantity | Digital printing: 1,000 pouches per design. Gravure printing: 10,000 pouches per design. |
| Standard lead time | Digital printing: 10-12 working days. Gravure printing: 15-18 working days. Larger orders may require more time; the confirmed order schedule applies. |
| Size range | Custom outline and width × height, with an optional bottom gusset. Available dimensions are confirmed based on fill weight, product volume and pouch structure. |
| Certifications & compliance | Food-contact suitability and supporting documentation must be confirmed for the selected materials and destination market. Third-party testing can be arranged according to your requirements. |
Common applications include confectionery, snacks, beverages, fruit purées, personal-care products, pet treats and promotional samples. Material compatibility, food-contact suitability and filling requirements must be confirmed for each application.
Sorbar develops custom shapes, sizes, materials, printing and closure options around your product. Usable capacity, filling access, seal width and display stability should be checked before finalizing the outline.
Share your product, fill weight or volume, preferred shape and filling method to discuss a practical shaped pouch design.
The right size must hold your product and also leave room for sealing, display and everyday use. Products of the same weight can need very different pouch sizes, so we recommend confirming the size based on the following:
Send Sorbar your product details, target fill quantity and filling method. We can recommend reference sizes and arrange samples for test filling, so you can check actual capacity, seal allowance and standing performance before confirming the production size.
If you have shelf-life requirements, please tell us as well, so we can evaluate the material structure and barrier needs. Shelf life cannot be guaranteed by pack size alone.
Customization Guide
From printing method to final lab testing, these are the decisions behind every custom order. Each step is explained in detail in our custom packaging guide.
Gravure suits stable, high-volume repeat orders with the lowest unit cost at scale. Digital printing needs no printing cylinders, so it fits trial launches, seasonal designs and multiple SKUs.
Read the guide →Choose glossy, matte, spot gloss/matte or hot stamping (gold/silver) based on brand style, product positioning and budget.
Read the guide →Regular, easy-tear and child-resistant zippers, tear notches, hang holes, rounded corners, windows, degassing valves and tin ties, selected for your product and use.
Read the guide →Print-ready AI or PDF files, 300 ppi images, outlined text, 3 mm bleed and CMYK or Pantone colors. Free design templates are available.
Read the guide →Agreed color standards, X-Rite spectrophotometer measurement, in-line print monitoring and manual inspection keep colors consistent across batches and repeat orders.
Read the guide →Leak, tensile, drop, heat-seal strength and zipper performance tests, defined by your pouch structure, fill weight and use conditions.
Read the guide →FAQ
Request a Quote
Share your product, fill weight, target market, order quantity and preferred dimensions. We will reply with a tailored recommendation and quotation, usually within 1 business day.
Product Range
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Custom spout pouches for beverages, purées, sauces, soaps and household refills, with custom spout positions and caps. Digital printing from 1,000 pcs…
Custom vacuum bags and retort pouches for meat, seafood, cheese, ready meals, sauces and wet pet food. Digital printing from 1,000 pcs…
Custom printed laminated rollstock film for form-fill-seal machines, specified by film width, print repeat, thickness, reel diameter and core size. For snacks,…
Custom rigid gift boxes and folding cartons for cosmetics, jewelry, tea, specialty foods and corporate gifts. MOQ 1,000 pcs, sampling 5-7 days,…