Sorbar Custom Packaging
Stand-up pouches with a fitted spout and cap for controlled dispensing and reclosing of liquids, gels and purées. Custom sizes, spout positions and caps; digital printing from 1,000 pcs per design.
Free design template · Samples for test filling · Reply within 1 business day
Features
Spout size, position and cap options are matched to your product's viscosity, particle size and filling method.
Reclosable cap; cap options are customizable.
Welded into the top seal; corner or center position.
Broad front and back panels for graphics and instructions.
Containment depends on product compatibility, seals and the spout-and-cap assembly.
Stand-up base for shelf display.
Spout pouches combine a flexible bag with a fitted spout and cap for controlled dispensing and reclosing. Available in stand-up formats, they offer a practical alternative to bottles and jars for liquids, gels and pourable products.
| Key Information | Details |
|---|---|
| Minimum order quantity | Digital printing: 1,000 pouches per design. Gravure printing: 10,000 pouches per design. |
| Standard lead time | Digital printing: 10-12 working days. Gravure printing: 15-18 working days. Larger orders may require more time; the confirmed order schedule applies. |
| Size range | Custom width × height × bottom gusset, with custom spout position and cap options. Available dimensions are confirmed based on fill volume and pouch structure. |
| Certifications & compliance | Food-contact suitability and supporting documentation must be confirmed for the selected materials and destination market. Third-party testing can be arranged according to your requirements. |
Common applications include beverages, fruit purées, sauces, liquid soaps, shampoos, detergents and household refills. Food-contact suitability, chemical compatibility and any hot-fill or retort requirements must be confirmed for the specific pouch structure and fitment.
Sorbar offers custom sizes, materials, printing, spout positions and cap options. Filling through the spout or through an open pouch edge requires different specifications.
Share your product type, viscosity, fill volume, filling temperature and equipment requirements to develop a suitable spout pouch.
The right size must hold your product and also leave room for sealing, display and everyday use. Products of the same weight can need very different pouch sizes, so we recommend confirming the size based on the following:
The fill quantities below are for initial selection only. A listed size will not hold every product of the same weight; the final size should be confirmed with a physical fill test.
| Reference Fill Volume | Width × Height | Bottom Gusset |
|---|---|---|
| 100 ml | 80 × 130 mm | 25 mm |
| 250 ml | 100 × 170 mm | 30 mm |
| 300 ml | 110 × 170 mm | 35 mm |
| 500 ml | 140 × 220 mm | 35 mm |
Reference sizes only. Custom sizes are available. Your dimension drawing should state how the gusset is measured (unfolded width or single-side fold depth) to avoid misunderstanding.
Send Sorbar your product details, target fill quantity and filling method. We can recommend reference sizes and arrange samples for test filling, so you can check actual capacity, seal allowance and standing performance before confirming the production size.
If you have shelf-life requirements, please tell us as well, so we can evaluate the material structure and barrier needs. Shelf life cannot be guaranteed by pack size alone.
Customization Guide
From printing method to final lab testing, these are the decisions behind every custom order. Each step is explained in detail in our custom packaging guide.
Gravure suits stable, high-volume repeat orders with the lowest unit cost at scale. Digital printing needs no printing cylinders, so it fits trial launches, seasonal designs and multiple SKUs.
Read the guide →Choose glossy, matte, spot gloss/matte or hot stamping (gold/silver) based on brand style, product positioning and budget.
Read the guide →Regular, easy-tear and child-resistant zippers, tear notches, hang holes, rounded corners, windows, degassing valves and tin ties, selected for your product and use.
Read the guide →Print-ready AI or PDF files, 300 ppi images, outlined text, 3 mm bleed and CMYK or Pantone colors. Free design templates are available.
Read the guide →Agreed color standards, X-Rite spectrophotometer measurement, in-line print monitoring and manual inspection keep colors consistent across batches and repeat orders.
Read the guide →Leak, tensile, drop, heat-seal strength and zipper performance tests, defined by your pouch structure, fill weight and use conditions.
Read the guide →FAQ
Request a Quote
Share your product, fill weight, target market, order quantity and preferred dimensions. We will reply with a tailored recommendation and quotation, usually within 1 business day.
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