Sorbar Custom Packaging
Box pouches with a flat base and five printable panels for stable, premium shelf display. Optional zippers and degassing valves; digital printing from 1,000 pcs per design and gravure for volume runs.
Free design template · Samples for test filling · Reply within 1 business day
Features
Choose the features your product needs. Positions and combinations are confirmed against the material structure and production process.
Pull the tab to tear off the top strip; no scissors needed.
Tear line above a resealable zipper for repeat use.
Optional valve for roasted coffee.
Front, back, two sides and base for graphics and brand storytelling.
Folded sides give the box-like shape and larger capacity.
Flat rectangular base for stable upright display.
Flat bottom bags, also known as box pouches, combine a flat rectangular base with expandable side gussets. They create a structured, upright pack that gives brands strong shelf visibility and accommodates products ranging from specialty coffee to family-size dry foods.
| Key Information | Details |
|---|---|
| Minimum order quantity | Digital printing: 1,000 pouches per design. Gravure printing: 10,000 pouches per design. |
| Standard lead time | Digital printing: 10-12 working days. Gravure printing: 15-18 working days. Larger orders may require more time; the confirmed order schedule applies. |
| Size range | Custom width × height × gusset. Available dimensions are confirmed based on fill weight, product volume and bag structure. |
| Certifications & compliance | Food-contact suitability and supporting documentation must be confirmed for the selected materials and destination market. Third-party testing can be arranged according to your requirements. |
Common applications include coffee, tea, nuts, granola, confectionery, dry ingredients, pet food and pet treats. Materials and closures should match the product’s weight, oil content, filling process and shelf-life target.
Sorbar customizes bag dimensions, material structures, printing and functional features. Share your product type, fill weight, shelf-display needs and filling method to help define a practical flat bottom bag specification.
The right size must hold your product and also leave room for sealing, display and everyday use. Products of the same weight can need very different pouch sizes, so we recommend confirming the size based on the following:
The fill quantities below are for initial selection only. A listed size will not hold every product of the same weight; the final size should be confirmed with a physical fill test.
| Reference Fill Weight | Width × Height | Bottom Gusset |
|---|---|---|
| 250 g | 140 × 210 mm | 70 mm |
| 340 g | 140 × 230 mm | 70 mm |
| 500 g | 150 × 255 mm | 80 mm |
| 1000 g | 195 × 295 mm | 95 mm |
Reference sizes only. Custom sizes are available. Your dimension drawing should state how the gusset is measured (unfolded width or single-side fold depth) to avoid misunderstanding.
Send Sorbar your product details, target fill quantity and filling method. We can recommend reference sizes and arrange samples for test filling, so you can check actual capacity, seal allowance and standing performance before confirming the production size.
If you have shelf-life requirements, please tell us as well, so we can evaluate the material structure and barrier needs. Shelf life cannot be guaranteed by pack size alone.
Customization Guide
From printing method to final lab testing, these are the decisions behind every custom order. Each step is explained in detail in our custom packaging guide.
Gravure suits stable, high-volume repeat orders with the lowest unit cost at scale. Digital printing needs no printing cylinders, so it fits trial launches, seasonal designs and multiple SKUs.
Read the guide →Choose glossy, matte, spot gloss/matte or hot stamping (gold/silver) based on brand style, product positioning and budget.
Read the guide →Regular, easy-tear and child-resistant zippers, tear notches, hang holes, rounded corners, windows, degassing valves and tin ties, selected for your product and use.
Read the guide →Print-ready AI or PDF files, 300 ppi images, outlined text, 3 mm bleed and CMYK or Pantone colors. Free design templates are available.
Read the guide →Agreed color standards, X-Rite spectrophotometer measurement, in-line print monitoring and manual inspection keep colors consistent across batches and repeat orders.
Read the guide →Leak, tensile, drop, heat-seal strength and zipper performance tests, defined by your pouch structure, fill weight and use conditions.
Read the guide →FAQ
Request a Quote
Share your product, fill weight, target market, order quantity and preferred dimensions. We will reply with a tailored recommendation and quotation, usually within 1 business day.
Product Range
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